Lectures on advanced quantum field theory (lecture notes, by Casalbuoni R.

By Casalbuoni R.

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However, operations involving machines that effectively run at one speed require different techniques to adjust for the imbalance. Adjusting for Line Imbalances Flow manufacturing’s objective is to balance actual work content with targeted operational cycle time. 0 minutes These operations are part of a flow line designed to produce 22 units per day. However, operation 60 is a machine operation that produces a unit every 25 minutes, no more, no less. Figure 4-8 illustrates the calculation of targeted operational cycle.

The number of people required to support a process is derived from the labor time per unit. This calculation is very rate sensitive. 3. 10). The process requires 124 people. ” To fill these holes, people simply flex from operation to operation upon completion of the work content at their primary operation. These techniques aid in designing and balancing a flow line. And once the daily rate and operational-cycle-time techniques have been mastered, along with an understanding of the pull techniques, the particular product or related technology used to produce it are irrelevant.

2 — Technology-Based Approach Flexibility and Demand Pull Demand Flow manufacturing techniques work with any product, high or low technology, and machine- or labor-intensive environments—once a company has overcome its resistance to changing outdated practices. The production process continues to function well at lower volumes, even when up to half of the production team is absent. Demand Flow manufacturing technology is a total business strategy that crosses all organizational boundaries and requires a commitment to revolutionary change from all top managers.

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